WOODWARD easYgen-2000 Series Parallel / Grid Connected Controller

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WOODWARD easYgen-2000 series controller is a kind of parallel controller with simple operation, rich functions and high reliability. It can be used for 16 same or different gensets islanding parallel operation or one genset in grid connected operation with mains. The automatic start and stop control logic of the controller can realize more control requirements according to different needs, and optimize the fuel efficiency of multiple units at the same time.

easYgen-2000 series controllers have rich interfaces: CANopen for load sharing, J1939 for engine ECU, RS485 for PLC, HMI and SCADA. Users can choose the appropriate controller according to different requirements.

The analog input interface easYgen-2000 series controller can directly use 0-20mA or 0-2000Ω type sensors without additional equipment.

The analog output of easYgen-2000 series controller can be used for speed regulation and voltage regulation of genset. It has current type, voltage type and PWM signal, which can be selected by controller software without additional conversion equipment.

easYgen-2000 series controller can expand I/O module through CAN interface to add more I/O interfaces, and support the third-party I/O expansion module.

easYgen-2000 series controller is available in 11 languages including English, German, French, Spanish, Chinese, Japanese, Italian, Portuguese, Turkish, Russian and Polish.

easYgen-2000 series controllers have different start and stop logics for diesel and gas engines, which are suitable for various types of engines.

easYgen-2000 series controller event log can record 300 alarms and operation events according to the first in and first out principle for customers to check.

easYgen-2000 series controller interface application:

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easYgen-2000 series single-unit grid connected application:

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easYgen-2000 series single-unit and grid connected application:

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easYgen-2000 series controller alarm level, and most of the alarm input can be programmed to meet the needs of different alarm actions of customers.

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www.smartgen.cn

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Let’s applause for the person who has obtained the certificate

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Glad Tidings!

The review of the engineering professional title of 2019 has been successfully concluded. 20 people of SmartGen have passed the review of professional titles, including 17 with intermediate professional titles and 3 with senior professional titles. The number of people who passed the annual professional title review reached a record high.

Here, Let’s congratulate those colleagues who have obtained the certificate.

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Building hundred years SmartGen requires us to hold on your faith and give it your all.

The company will continue to put more efforts on the construction of professional and technical personnel, guide the career development of employees, and accelerate the development of enterprise.

www.smartgen.cn

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A light in Devil City

–The application of parallel controller: HGM9510+HGM9580

Xinjiang is the largest province of China and there is a city called “Karamay”, which is the only city named after oil in the world, “Karamay” means “black oil” in Uygur language. Wuerhe Wind City in Wuerhe district of Karamay is known for “Devil City” as a national 4A scenic spot.

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Devil City is located in the lower reaches of Jiamu River in Junggar Basin, Xinjiang province. It is a natural wind-eroded Yadan landform, and the Gobi Desert presents various earth mounds, where the soil is barren and surrounding is dead silent. when strong northwest wind passes through the jagged and uneven mounds, the sand flies away from the rocks makes the sky dark, and the cyclones whirl through among the jagged rocks, giving out a mournful sound and howling. On a moonlit night, the situation is particularly terrible.

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In this vast Gobi Desert, in addition to the magic natural landscape Devil City, there are many modern civilizations. Drilling machines are scattered in straight wide roads everywhere, as well as the natural gas power stations. In the endless Gobi Desert, natural gas reserves are quite abundant. With such favorable advantage, gas power generation emerges at the moment. Next, we will introduce a perfect project application of gas power station.

The power station has 26 gas generators to provide power for the gas processing station. The control system adopts SmartGen HGM9510 multi-unit parallel controller and HGM9580 bus controller. This project consists of 3 groups of HGM9510 controllers (the first group is 8 controllers, the second group is 8 controllers, the third group is 10 controllers) to control the closing/opening of power generation bus and step-up transformer by HGM9580, finally to control high voltage bus parallel of HGM9580.There are multiple logical protections built in HGM9580, realizing 3-level network and 3 systems parallel by CAN bus, as well as multiple low voltage and high voltage load power supplies, automatic synchronization, load sharing, on-demand on/off, abnormal protection and other functions.

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Gas Power Station Solution

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Gas Power Station on-site 1

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Gas Power Station on-site 2

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HGM9510 Multi-unit Parallel

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HGM9580 Step-up Transformer

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HGM9580 High Voltage 10kV Parallel

When sunset and dim night comes, you could still hear the roar of machines and see the sparks in the vast Gobi Desert. That is the dazzling light provided by the products of SmartGen for the long night in the Gobi Desert.

www.smartgen.cn

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Marine Generator Control Module Brings Good News——HLS300A

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HLS300A Power Share Module is a piece of upgraded product of HLS300. Combined with the application scenarios and functional requirements of the marine generator control module market, HLS300A further improves the product’s usability and power sharing accuracy. Through the connection of panel key or USB interface and PC terminal, the relevant parameters of power share module can be set and adjusted precisely. LCD and LED can display a variety of electrical parameters and working status of the module intuitively. In combination with HSM300 and HEP300 electronic potentiometer, the functions of synchronous parallel and power sharing can be realized in manual and automatic mode.

The main functions are compared as follows

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Main characters

1、Suitable for 3-phase 3-wire, single-phase 2-wire power supply 50Hz, 60Hz system.
2、LCD with backlight.
3、Range of power supply DC(8~35)V.
4、AC voltage input: AC50V~AC620V(ph-ph).

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Panel key or setting parameters via USB

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Application of synchronization + power share module (switching value regulates speed)

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Synchronization + power share module + electronic potentiometer application (analog quantity regulates rotation rate)

Application cases

A cable-laying ship:
1、With 3 400kW main gensets and 1 120kW berthing gensets.
2、Use four HLS300+ one HSM300.

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HSM300 and HLS300 synchronization and load distribution modules have been widely used in marine power distribution, multi machine parallel connection of land-based generator units, grid connection of generator units and other occasions. As an enhanced power sharing module, HLS300A has further optimized product function, performance and operation convenience.

HLS300A can further shorten your debugging cycle, improve efficiency and make control easier!

www.smartgen.cn

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Seamless connection and best combination

——New generation ATS control module

As the core part of ATSE, ATS control module plays an essential role and its stable performance also determines the reliability of the whole ATSE. As a split control module, wiring is an indispensable process. For switch factories and complete sets of factories, wiring should be as simple as possible, which not only saves labor costs but also improves production efficiency.

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In order to better cooperate with manufacturers and solve the problems of difficult wiring, SmartGen launched a new generation of electromagnetic ATS specialized control module HAT552/553.The new generation of products not only solve the wiring problem, but also optimize the hardware and software, making the products more professional and catering to the using habits of customers.

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The product is specially designed for electromagnetic switch, the connection between control module and switch is one-to-one, which is suitable for switch of Feiteng, HanKwang, Xia Kong and other brands.

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Product hardware optimization
1、Closed/open AC220V active output and direct control switch;
2、Closing state feedback passive input, active short connection;
3、Standard RS485 interface can realize “three-remote” functions;
4、Standard D-type USB interface for convenient parameter configuration;
5、Single line LED indicates power supply state and switching state.

Product software optimization
1、PT setting can be used to set the voltage transformer variation ratio;
2、Display the accumulated closing times of A power supply /B power supply;
3、Display the current continuous power supply time and the accumulated power supply time of A power supply /B power supply;
4、The screen displays the power type (mains power or power generation, the ICONS of mains power and power generation can be changed according to the setting), power state, switch closing state.

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Two-stage Switch Wiring Diagram

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Three-stage Switch Wiring Diagram

Is it simple when you see the wiring diagram? Yes, the control module and ATS switch are connected seamlessly, it is HAT552/553 that the best combination of electromagnetic ATS.

www.smartgen.cn

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Let’s meet wonderful things in innovation and initiative!

—— “TRIZ Technology Innovation Method Training” of SmartGen

Muller says: now all good things are the result of innovation.
It’s innovation that makes us from “Made in china” to “Intelligently made in China”.
It’s innovation that makes control easier and makes the future better.
After learning basic theory about innovative methods from April 9th to 11th, we invited Zhao Yang, the expert from the International TRIZ Association and the dean of Henan Vocational College of Applied Technology to show us the charm of innovation from May 22 to 23.

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From 40 invention principles to the eight evolutionary rules of TRIZ’s technology system, from the three obstacles of technological innovation to the six frequently used methods of thinking innovation, from 39 engineering parameters to the contradiction matrix, from the physical contradiction to the four separation principles, and we found solutions for resource analysis, functional analysis, object model, etc. Teacher Zhao used a vivid image of work and life scenes to make everyone understand the TRIZ technology innovation method. And we adopted group simulation exercises to let everyone learn how to apply the TRIZ technology innovation method to solve practical problems in the work, how to constantly promote independent innovation, especially original innovation ability to constantly build the international competitiveness of products.

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SmartGen will continue to follow the mission of “Make control easier”, develop in innovation, grow up with employees in learning, and achieve win-win outcomes with users in cooperation!

www.smartgen.cn

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Profess to you: having you all over the trials of a long journey will go well

Vehicles are playing important roles in our life. In addition to the cars and SUVs used for commuting or transportation, there is another sort of traffic vehicles that are bound up with our life, they are various of engineering vehicles! Such as mechanical engineering vehicles, electrical engineering vehicles and so on.

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Some of them look like this

There are all kinds of precise instruments or dashboards to control the engine and vehicles of our private cars. Do you know how to realize the accurate control and safe running of the engineering vehicles with heavy work and arduous journey?

Today we will introduce the HEM8500 of SmartGen to you, a useful control module for different engineering vehicles!

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HEM8500 engine CAN monitoring module is an intelligent instrument and control equipment integrating microelectronics, electric measurement, digital and analog mixed signal processing, CAN communication, vehicle control and engine electronic control technologies. Its high integration with CAN gateway function, completely replacing the Murphy display, is the ideal product for the engineering vehicle CAN communication and electrical control.

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The features of HEM8500 are as follows:

1、3-inch LCD with “Chinese/English, easy to operate;
2、Powerful functions of two CANBUS interfaces and one RS485 interface;
3、Engine diagnosis switch, easy to check the fault alarm information;
4、Hand throttle switch to facilitate manual adjustment of speed;
5、The front panel emergency stop button can control the engine stop;
6、Real time calendar, clock, event log and running time record function;
7、99 shutdown alarms records can be saved circularly and be checked on site;
8、Crank statistics and maintenance time reminder functions;
9、(Note time, fuel consumption, average fuel consumption) reset button;
10、Wide power supply range DC (10~35) V, which can adapt to different starting battery voltage environments;
11、Wear-resistant and scratch resistant, with strong ability to adapt to high and low temperature environments, and its protective performance can reach IP65……

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At the same time, compared with the previous generation HEM8400, HEM8500 has a 4-20mA analog signal output and 2 4-20mA analog signal inputs, which can be connected to the tachometer or torque meter. HEM8500 is wired by connectors, which is more stable and reliable.

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Are you shocked and impressed by the powerful functions of the HEM8500?

In addition, the HEM8500 is widely used in engineering machinery, special vehicles and other engine-driven engineering equipment, covering mines, roads, bridges, petroleum and so on. It is obviously the functions and performances of HEM8500 are powerful.

How could you not show your affection for such a good product full of technology and practicality? For all kinds of mechanical engineering vehicles and engineering equipment, Having HEM8500 all over the trials of a long journey will go well.

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HEM8500, you’re worth it!

www.smartgen.cn

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The Lean Improvement Project Competition Of SmartGen (Third Phase)

—Continuous improvement without limits.

The pleasant scenery in May shows her pretty.

The lean improvement system of SmartGen also vigorously blooms her vitality.

“The Lean Improvement Project Competition of SmartGen (Third Phase)” was held in the training room on the afternoon of May 20th.

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There were 12 events in this competition. It has significantly improved in depth and breadth compared with the previous two phases. All five elements of management objectives ( Quality, Costing, Deadline, Safety, Morale ) were involved, and the content was brilliant.

In view of the bottleneck of PCB sample patch efficiency in the process of sample trial production, the R & D center perfectly combined the new process, new technology and new equipment to increase the sample welding efficiency by 75%. According to the characteristics of the customized products, the production center responded to the rapid manufacturing needs of such products through the “flexible production line”, and also ensured the mass production efficiency of conventional products.

Other departments were even brave and rushed to the front. The judges marveled at everyone’s wisdom and admired at everyone’s diligence.

General manager Cui Wenfeng and directors of each center participated as judges during the process. After the presentation, the judges made wonderful and pertinent comments, and selected top three from competitors. Wow, Mr.Cui issued certificates of honor to the winners! Wow, there also came the red packets~~

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The progress of lean improvement not only injects new vitality into the company’s development, but also provides a bigger stage for employees growth. I believe that the lean improvement of SmartGen will be better and better, let’s look forward to a more exciting moment next time!

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www.smartgen.cn

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Communication & Power Modules Making Control Easier

In order to quickly solve the problems for customers, SmartGen has developed a small-sized, easy-to-use communication, power modules. The models and functions are as follows:

PTM6940

PTM6940 Transformer Module
Elementary 690V, secondary 400V;
Guide rail mounting;
It is used for 3P3W, 3P4W.

BTM300

BTM300 Dual DC Power Switch Module
Two inputs, one output;
DC 24V-1A;
LED indication and power supply status relay output;
Guide rail or screw fixed mounting;
Any normal voltage will guaranteen the system power supply.

HRC12

HRC12 Bluetooth Communication Module
Supports data communication between mobile phone (Android only) and genset;
It is connected with control module via RS485;
The mobile phone APP controls the start/stop of the genset;
Bluetooth communication distance is moren than 50 meters;
The mobile phone APP controls the power supply of the control module or wakes up the unit control module;
Guide rail or screw fixed mounting.

SGB100

SGB100 Bluetooth Communication Module
Bluetooth 4.1, BLE low power comsumption;
Cooperates with mobile phone APP (IGMPA6) for parameter configuration and device control (Android phones only);
It is Suitable for SmartGen control module with USB SLAVE interface;
Communication distance is up to 10m.

SG72A

SG72A Communication Convertion Module
RS232 is shifted to USB;
RS485 is shifted to USB;
LINK is shifted to USB;
It is suitable for equipment with above interfaces;
The module power is taken from the USB interface of the computer.

SGUE485

SGUE485 Communication Interface Convertion Module
USB interface (special for SmartGen control module) is converted to isolated standard RS485 interface;
RS485 network can connect with up to 32 nodes;
Guide rail mounting;
USB power supply.

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